Valve Test Bench

Our Valve Test Bench solutions provide a complete range of industrial valve testing equipment for pressure, leakage, calibration, and torque testing. Available in both vertical and horizontal configurations, the systems accommodate flanged, threaded, and welded valve connections while supporting a wide variety of industrial valve types.

With testing pressures up to 25,000 psi (175 MPa), integrated intelligent control, and remote torque analysis technology, our solutions help manufacturers verify valve performance, improve testing efficiency, and comply with API and ISO testing standards for demanding industrial applications.

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Why Choose CDI Valve Test Benches for Pressure & Leakage Testing?

Industrial valves operating in high-pressure oil, gas, and chemical pipelines require rigorous verification to prevent catastrophic field leakages and costly plant shutdowns. CDI Valve Test Benches provide a fully integrated, safe, and repeatable testing environment engineered for hydrostatic pressure testing, shell strength testing, seat leakage verification (API 598/API 6D), air testing, torque calibration, and pressure safety valve (PSV)and relief valve(PRV) testing.

Built-in high-pressure safety interlocks, over-pressure automatic shutdown, explosion-proof observation windows, and optional remote control consoles for safe operation.

Heavy-duty hydraulic clamping mechanism with quick-change adapters, engineered to reduce setup time and accommodate flanged, threaded, or welded-end valves.

Integrated digital Data Acquisition System (DAQ) providing high-speed sampling, real-time pressure-time curve display, and instant PDF/Excel export via USB/Ethernet for full QA/QC traceability.

High-pressure safety interlocks, explosion-proof observation shield, and remote operation.

Designed to execute pressure, shell, and seat leakage testing in full compliance with API 598, API 6D, ISO 5208, and EN 12266-1

Industrial PLC controller with multi-language touchscreen interface, real-time curve plotting, and customizable test parameters (Brand PLC options available upon request).

Industrial Valve Types Compatible with Our Test Benches

Engineered for versatility, CDI Valve Test Benches provide comprehensive hydrostatic and pneumatic testing solutions for a wide range of API, ISO, and ANSI compliant valves across oilfield, pipeline, and refinery applications.

ball valves
  • Gate Valves (API 6D / API 6A): High-pressure shell strength and dual-seat leakage testing.
  • Ball Valves: High/low-pressure hydrostatic & pneumatic seat sealing test.
  • Globe & Check Valves: Unidirectional flow sealing, back-seat testing, and body pressure resistance.
  • Safety Relief Valves (PSV/PRV): Set pressure verification, popping test, and seat tightness calibration.
  • Wellhead & Drilling Valves (IBOP, Kelly Valves): Severe service pressure testing for oilfield safety systems.
  • Plug Valves & Control Valves: Customizable hydraulic clamping adapters for non-standard connection valves.

Technical Specifications of Our Valve Test Benches

ItemEngineering Spec
Test Pressure0–15,000 psi / Up to 25,000 psi (Customizable by model)
Valve Size RangeDNDN15–DN600 (Up to DN1200 upon request)
Clamping Capacity5 to 1000 Tons Hydraulic Clamping Force
Test MediumLiquid (Water/Glycol) & Gas (Air/Nitrogen)
Data AcquisitionIntegrated Multi-Channel Digital DAQ System
StandardsAutomatic PresAPI 598, API 6D, ISO 5208, EN 12266-1, GB/T 13927

Industries We Serve

Designed for demanding industrial environments, our valve testing solutions support manufacturers, service providers, and end users across multiple critical industries.

valve manufacturer
Valve Manufacturers & O&M Plants

Supports factory acceptance testing (FAT), production quality control, and plant shutdown maintenance for valve manufacturers, oil & gas operators, and petrochemical facilities.

valve repairs
Valve Repair & Testing Service Workshops

Enables fast testing of multiple valve types with quick changeovers, automated data logging, and professional test report generation for repair workshops and third-party inspection services.

offshore
Pipeline & Offshore Rig Contractors

Designed for demanding field environments, providing reliable on-site pressure testing for BOPs, wellheads, manifolds, and high-pressure piping during drilling and pipeline projects.

Why Choose Our Oil & Gas Valve Test Bench

Reliable engineering, customized solutions, intelligent automation, and responsive technical support

FAQs

Yes. Our test benches are engineered with pre-programmed pressure-holding times, pressure-build rates, and allowable leakage calculations fully compliant with API 598, API 6D, ISO 5208, and EN 12266-1 standard protocols.

Our systems support both hydrostatic testing (using water with anti-rust additives/glycol) and pneumatic testing (using compressed air or high-pressure nitrogen gas for low-pressure/high-pressure seat tightness tests).

Every test bench undergoes full-function FAT before delivery. We provide clients with complete FAT inspection videos, pressure calibration certificates, electrical/hydraulic schematics, and welcome third-party inspections (e.g., SGS, TÜV, BV).

We offer multi-functional hydraulic clamping options, including horizontal hydraulic blind-plate clamping, vertical top-press/face-seal clamping, and quick-change adapters for flanged, threaded, and welded-end valves.

Standard models are ready for shipment in 3–4 weeks, while custom PLC-automated or heavy-duty benches usually take 6–8 weeks. All units are packed in export-standard seaworthy wooden cases with rust-prevention coating.